Honolulu Airport Walkway – Project Spotlight
Western Steel Buildings provided a durable, custom 12,000 square-foot covered walkway for Honolulu Airport, ensuring comfortable traveler access.
Project Spotlight
BZI Steel
Clear‑Span Beam Processing Facility
BZI Steel outgrew its existing facility and needed to modernize operations: upgrade its beam‑processing machine, optimize workflow, and increase production capacity. Western Steel stepped in with a custom clear‑span solution designed to accommodate massive equipment and simplify workflow. A key feature: a 72’ × 20’6” trimmed structural opening in the front side wall, allowing efficient loading of fabricated beams. Since moving in, BZI Steel has been able to automate and monitor beam processing in real time — delivering on increased production and a robust return on investment.
Project Scope & Scale
- Total size: 40,000 sq. ft.
- Building dimensions: 80’ x 502’7” x 23’/30’
- Use: Beam Processing & Fabrication Facility.
- Frame Type: Clear Span, Tapered Single Slope
- Custom Trimmed Framed Openings
- 1:12 Roof Slope
Key Challenges
- Creating a structural opening large enough (72 ft wide × 20 ft 6 in high) in a sidewall to allow large beam loading, while maintaining structural integrity.
- Designing a clear‑span interior to house the beam processing machinery without internal columns obstructing workflow.
- Ensuring the building’s envelope and structural framing support new levels of automation, such as real‑time monitoring, plus handling the operational demands of heavy, moving loads.
Solution / Approach
- Engineered the building as a clear‑span steel building, with no interior supports interrupting machine placement or workflow.
- Included the large trimmed structural opening in the front sidewall (72’ × 20‑6′) to accommodate beam loading directly.
- Structural design tailored to support heavy loads and dynamic operations, including moving parts and handling large steel elements.
- Systems planned to be compatible with automation and monitoring for production optimization.
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Unique Features
- Exceptionally large structural opening in the sidewall to allow direct loading of fabricated beams.
- Clear span design enables seamless layout of machinery and equipment without interior obstructions.
- Real‑time processing improvements deliver measurable increases in throughput and efficiency.
Building Specifications
- Clear‑span steel frame throughout the building.
- Large front sidewall trimmed structural opening: 72 ft × 20 ft 6 in.
- Steel building envelope designed for heavy equipment loads and frequent access.
- Systems are installed to support automation and real‑time monitoring.
“Western Steel engineered a building that fit our needs with special wide openings to fit our big machinery. It required a creative engineering approach. Western Steel Buildings was great to work with and everyone we worked with was superb.”
— Vergel Steed,
Construction Manager at BZI Steel
Sustainability / Compliance
- The layout optimizes efficiency by reducing material waste and speeding up handling.
- Clear access reduces energy & time spent moving large materials.
- Structural design meets applicable code standards for industrial steel buildings handling heavy loads.
Results & Benefits
- BZI Steel now processes beams with greater automation and oversight.
- Material loading is smoother and faster, thanks to the large sidewall opening.
- Internal workflow is more efficient due to unobstructed internal spaces.
- Enhanced utility and productivity, with better ROI from upgraded machine and facility.
Upgrade your industrial operations with a custom steel building built for heavy loads and streamlined performance.
Western Steel Buildings is SolutionCentric.®
We started Western Steel to create solutions to the major challenges of our industry. Western Steel Buildings is SolutionCentric.® Client problem solving is at the core of what we do. Every day, our team looks for the opportunity to proactively help projects go right.
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