Mendocino Brewing Company – Project Spotlight
A state-of-the-art brewery and tap room crafted by Western Steel, showcasing advanced steel building solutions and meticulous design.
Project Spotlight
BPI Labs
Pharmaceutical Manufacturing Facility
BPI Labs—an industry leader in pharmaceutical manufacturing—partnered with Western Steel Buildings to create a precision-engineered steel facility designed to support regulated production environments and high-efficiency workflows. Western Steel delivered a 14,900 sq. ft. multi-span pre-engineered building that leverages strategically placed interior columns to optimize structural efficiency across a wide footprint.
The building incorporates a custom insulation package and extensive daylighting features, including (48) 3′ × 5′-4″ light transmitting panels, enhancing interior visibility and contributing to a more efficient manufacturing environment. Engineered for durability, thermal performance, and long-term operational reliability, this facility supports BPI Labs’ commitment to innovation, quality, and compliance.
Project Scope & Scale
- Use: Pharmaceutical manufacturing facility
- Building Size: 14,900 sq. ft.
- Dimensions: 108′ × 138′
- Frame Type: Tapered, multi-span interior column design
- Roof Type: Gable, 2:12 slope
- Roof System: Standing Seam, 24-gauge
- Wall System: PBR panel system, 26-gauge
- Light Transmitting Panels: (48) 3′ × 5′-4″ panels per customer specifications
- Insulation:
– Roof: R-30 multi-layer (6″ R-19 + 3.5″ R-11) with vapor barrier
– Walls: R-19 blanket with vapor barrier
Key Challenges
- Designing a multi-span structure capable of supporting pharmaceutical production processes.
- Delivering high insulation performance suitable for controlled environments.
- Integrating 48 daylight panels while maintaining structural and energy efficiency.
- Providing consistent interior clearances across a wide manufacturing footprint.
Solution / Approach
- Engineered a multi-span frame system with a centered row of columns to optimize load distribution and structural efficiency.
- Specified a high-performance insulation assembly to support temperature stability and regulatory compliance.
- Added (48) strategically placed light transmitting panels to enhance natural lighting and reduce daytime energy usage.
- Utilized PBR wall panels and standing seam roof panels for durability, cleanability, and long-term performance.
CLICK PLAY TO BEGIN
Unique Features
- Multi-span column layout designed specifically for manufacturing flow and equipment placement.
- High-efficiency insulation package supporting pharmaceutical-grade climate control.
- Extensive daylighting through 48 translucent panels.
- Durable, low-maintenance PBR wall system.
- Standing seam roof with superior weather resistance and longevity.
Building Specifications
- Width: 108′
- Length: 138′
- Square Footage: 14,900 sq. ft.
- Eave Height (FSW/BSW): 23′
- Roof Slope: 2:12
- Roof Type: Gable
- Roof Panels: Standing Seam, 24-gauge
- Wall Panels: PBR, 26-gauge
- Frame Type: Tapered multi-span frame
Sustainability / Compliance
- Multi-layer insulation supports energy efficiency and controlled-climate production.
- Translucent daylight panels reduce daytime lighting demand.
- Steel building systems offer long-term lifecycle performance.
- Structural and envelope design aligned with IBC 2018 and relevant pharmaceutical manufacturing standards.
Results & Benefits
- Delivered a durable, energy-efficient manufacturing facility built for precision operations.
- Improved workflow through a multi-span structure optimized for equipment and process layouts.
- Enhanced interior lighting and comfort with extensive daylight panels.
- Provided a low-maintenance, high-performance steel building supporting long-term pharmaceutical production.
Build a high-performance manufacturing facility engineered for precision, efficiency, and long-term reliability.
Western Steel Buildings is SolutionCentric.®
We started Western Steel to create solutions to the major challenges of our industry. Western Steel Buildings is SolutionCentric.® Client problem solving is at the core of what we do. Every day, our team looks for the opportunity to proactively help projects go right.
More Steel Building Projects
Epic RV – Project Spotlight
Built to accommodate RV and trailer traffic, Western Steel Buildings delivered a 20,000 sq. ft. pre-engineered steel facility for Epic RV in Helper, Utah, featuring parapet walls, R-38 insulation, and eight large drive-through bay doors.
BZI Steel – Project Spotlight
Engineered to accommodate oversized access requirements, the BZI Steel clear-span facility was delivered by Western Steel Buildings and features a 72′ × 20′6″ sidewall opening to support heavy fabrication operations.
BlackStar Industrial Properties – Project Spotlight
Delivered at industrial scale, Western Steel Buildings completed two pre-engineered industrial steel buildings totaling 200,000 sq. ft. for indoor cultivation and distribution, engineered for operational efficiency and performance.
Jayco Hawaii – Project Spotlight
Western Steel’s pre-engineered solutions in Hawaii for Jayco emphasize open floor plans and ample natural light to enhance productivity and efficiency.
Grantsville Headhouse – Project Spotlight
Located beside an active agricultural facility, the Grantsville Headhouse project is a 12,000 sq. ft. pre-engineered steel building delivered by Western Steel Buildings in partnership with Kadean Construction, featuring a standing seam roof and a secure, heavy-duty structural design.