Jayco Hawaii – Project Spotlight
Western Steel’s pre-engineered solutions in Hawaii for Jayco emphasize open floor plans and ample natural light to enhance productivity and efficiency.
Project Spotlight
RC Ornamental
Ornamental Metal Fabrication Facility
RC Ornamental partnered with Western Steel Buildings to create a purpose-built steel facility supporting high-end ornamental metal fabrication. The 12,720 sq. ft. structure was engineered for efficient workflow, accommodating specialty equipment, material handling needs, and production sequencing essential to custom metalwork. Designed for durability, organization, and flexibility, the facility enhances both craftsmanship and operational output.
Project Scope & Scale
- Use: Ornamental Metal Fabrication Facility
- Building Size: 12,720 sq. ft.
- Frame Type: Pre-engineered steel structure
- Wall System: Metal panel system for durability
- Roof System: Standing-seam or comparable metal roof system (confirm final roof type)
- Interior Components: Fabrication bays, tool zones, welding areas, material staging, equipment clearance
Key Challenges
- Designing a space that supports specialty fabrication equipment and efficient material flow.
- Ensuring long-term durability for a heavy-use, high-temperature metalworking environment.
- Creating an interior layout with flexibility for evolving fabrication needs and production growth.
Solution / Approach
- Engineered a clear-span steel building that maximizes usable interior space for fabrication and staging.
- Designed structural framing to accommodate equipment loads, welding operations, and safety clearances.
- Implemented durable metal wall and roof systems suitable for industrial use
- Created a layout that improves workflow efficiency and supports future operational expansion.
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Unique Features
- Purpose-built fabrication environment tailored to ornamental metalwork.
- Flexible interior configuration ideal for equipment placement and workflow optimization.
- Durable steel building system designed for heavy industrial wear.
- Efficient footprint that maximizes production capacity.
Building Specifications
- Structure: Pre-engineered steel building
- Square Footage: 12,720 sq. ft.
- Wall System: Durable metal panel assembly
- Roof System: Metal roofing system
- Interior Layout: Open-span fabrication bays and material handling zones
“I think that Western Steel was a very good company to work with because they were very responsive, they were very complete on their product, and it was just great working with them. I would say that if I was going to do another building, Western Steel would be my first person that I would go to.”
— RC Shuflin
Owner, RC Ornamental
Sustainability / Compliance
- Steel systems support long lifecycle performance and reduce maintenance needs.
- Highly durable materials withstand heat, sparks, and fabrication impacts.
- Building design aligns with industrial and safety standards for metalworking operations.
Results & Benefits
- Delivered a customized fabrication facility built for precision craftsmanship and efficient workflow.
- Improved equipment layout, productivity, and overall operational efficiency.
- Enabled RC Ornamental to expand production capabilities within a durable, low-maintenance structure.
Build a specialized manufacturing facility engineered for durability, workflow efficiency, and long-term performance.
Western Steel Buildings is SolutionCentric.®
We started Western Steel to create solutions to the major challenges of our industry. Western Steel Buildings is SolutionCentric.® Client problem solving is at the core of what we do. Every day, our team looks for the opportunity to proactively help projects go right.
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